Flush Casement Timber Window Tooling
Classic flush styling, modern production efficiency.
System Snapshot
The Flush Casement 96‑56 system enables workshops to machine authentic flush casement windows whose sash and frame sit perfectly coplanar, echoing designs that have graced Georgian and Victorian architecture for more than 200 years.
Suitable for new‑builds and sympathetic renovations alike, the pack delivers all profile cutters and setup data needed for consistent, tight‑sealing joints.
Ideal for: heritage replacements, conservation‑area developments, premium contemporary projects.
From 19th‑century townhouses to modern extensions, flush casement windows remain prized for their clean sightlines and external coplanarity.
This tooling maintains that look while meeting today’s performance expectations.
Design Heritage & Aesthetic
Opening Variants Supported
Top‑Hung (Project‑Out): traditional awning style.
Side‑Hung (Casement): lateral opening with friction or butt hinges.
All cutters are supplied to accommodate both variants; specify hinge/ironmongery clearances at order.
What’s in the Pack
| Item | Purpose |
|---|---|
| Profile cutters set (sash & frame) | Machines external flush faces and internal rebates |
| Glazing bead knives | Two profiles for standard or putty‑line aesthetics |
| Drilling templates | Accurate handle and hinge preparation |
| CNC/NC program files (DXF/CVS) | Quick import to compatible positioners |
| Setup manual & run‑sheet | Step‑by‑step height and fence positions |
Integration with Copenstick Machinery
The Flush Casement cutters can be ordered with the additional end‑scribing, single‑end milling scribe tooling.
Ordering & Lead‑Time
Typical design and manufacture time: 7-9 weeks from sign‑off of approved drawings.
Global shipping available; tooling arrives balanced and ready for first cut.
Save Hours. Boost Profit.
Cut cycle times by up to 240 %, lower cost‑per‑sash, and ship more orders every shift—without expanding your floor space.
Made in Britain. Delivered worldwide.